Advanced Quality Engineer
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• Quality Management Technician (certified)
o Introduction of ISO 9001
o Basic terms of TS ISO 16949
o Assessment of the Quality Management System according to ISO/TS 16949
o Advanced Product Quality Planning according to AIAG and VDA Volume 4.3
o Product and Process Approval Process according AIAG (PPAP) and VDA Volume 2
o Quality Management tools
o Introduction into statistics
o Statistical Process Control
o Measurement System Analysis
o Failure Preventive Methods – FMEA and Failure Tree Analysis
• Process Auditor for Product Implementation according to VDA 6.3 (1rst, 2nd party), (certified)
o Differentiation between process and system audit
o Process audit: Potential analysis, identification of process risks
o Process and assessment of the potential analysis
o Requirements and qualification for the auditor
o Process related topics of the open point catalogue
o Planning and realization of the product and process development
o Supplier management, serial production
o Customer support, customer satisfaction, service
o Evaluation of the process audit, classification
o Another audit methods (e.g. Run@Rate)
• Handling of the Software APIS IQ-RM Pro
• Handling of the Software Q-Stat (Process Capability, MSA)
• Quality Function Deployment QFD
• Certified Green Belt
The AQE engineer collects, registers, support and evaluates quality deviations during LEANPD projects until start of the PPAP process.
He is responsible for all typical APQP Deliverables in LEANPD during the product and process design phase until the PPAP process starts, Facilitator.
Support the FMEA meetings to achieve the quality standard, structure and content.
The AQE engineers are creating prototype and pre launch control plans within the team during LEANPD.
AQE engineers are part of the project core team and being the Voice of the customer as well as the interface to other TE departments.
AQE engineers evaluates together with the core team members the customer specification, regarding technical quality requirements.
Checking the quality and content of the PPAP documentation.
AQE is responsible for supporting the “Lessons Learned” process during project start, during project development and in case of customer complaints to avoid re occurance for new developments. Part of that are also the Design Scorecards.
Managing technical information to the management and employees, e.g. trainings, seminars, lectures, software, quality standards.
Collaboration in introducing and training of new quality and engineering related software packages, Quality procedures and systems.
Training and servicing standards in APIS (FMEA), QS-STAT (capability), Lessons Learned Database, etc.
Supporting the implementation of general quality standards in Engineering departments
Representing the company to the customer in quality related tasks during the LEANPD project.
AQE engineers are able to follow and lead customer 2nd party-audit’s as a part of a LEANPD project.
Support Safe Launch for critical projects to ensure 0 customer complaints before hand over the project to manufacturing site